06ME45-Manufacturing Process – II |
PART – A |
UNIT I |
Theory of Metal Cutting: Single point cutting tool nomenclature, geometry,
Merchants circle diagram and analysis, Ernst Merchant’s solution, shear
angle relationship, problems of Merchant’s analysis, tool wear and tool
failure, tool life, effects of cutting parameters on tool life, tool failure criteria,
Taylor’s tool life equation, problems on tool life evaluation.
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UNIT II |
Cutting tool materials: Desired properties, types of cutting tool materials –
HSS, carbides coated carbides, ceramics cutting fluids. Desired properties,
types and selection. Heat generation in metal cutting, factors affecting heat
generation. Heat distribution in tool and W/P. Measurement of tool tip
temperature.
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UNIT III |
Turning (Lathe), Shaping and planning machines: Classification,
constructional features of turret and capstan lathe, tool layout, shaping m/c,
planning m/c, driving mechanisms of lathe, shaping and planning machines,
operations on lathe, shaping machine and planning machine.
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UNIT IV |
Drilling machines: Classification, constructional features, drilling & related
operations, types of drill & drill bit nomenclature, drill materials.
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PART – B |
UNIT V |
Milling machines: Classification, constructional features, milling cutters
nomenclature, milling operations, up milling and down milling concepts. Indexing: Simple, compound, differential and angular indexing calculations.
Simple problems on simple and compound indexing.
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UNIT VI: |
Grinding machines: Types of abrasives, bonding process, classification,
constructional features (cylindrical and surface grinding), selection of
grinding wheel.
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UNIT VII |
Laping and Honing machines: Principles of operation, construction,
applications.
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UNIT VIII |
Non-traditional machining processes: Principle, need, equipment,
operation and LBM, plasma arc machining, Electro chemical machining,
ultrasonic machining, abrasive let machining, water jet machining.
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REFERENCE |
TEXT BOOKS: |
1. Workshop Technology by Hazara Choudhry, Vol-II, Media Promoters & Publishers Pvt. Ltd. 2004
2. Production Technology by R.K.Jain, Khanna Publications, 2003.
3. Production technology by HMT, Tata MacGraw Hill, 2001.
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Reference Books |
1. Manufacturing Science by Amitabha Ghosh and Mallik, affiliated East
West Press, 2003.
2. Fundamentals of Metal Machining and Machine Tools by G.
Boothroyd, McGraw Hill, 2000.
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